Infrastructure

Infrastructure

Our clients will tell you that our strength has been to provide everything to do with containment in one pleasing package . The comprehensive state of the art facility combines design with development of fabric to flexible forms of packaging and scale – all within one company outer wall, literally under one roof. Big Bags International now stands tall as it offers the complete made-to-measure packing system to over 20 countries. The facility also enjoys the advantage of quicker time to international markets owing to its presence and proximity to the Mangalore shipping port.

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Extrusion

We produce 55,000 kgs per day of Polypropylene tapes of various weights and strengths
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Circular Looms

We have circular looms from 6 shuttle to 10-shuttle looms where we can produce 50 cms – 240 cms tubular fabric. We produce 250,000 meters of fabrics per day.
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Sulzer Fabric Looms

We produce Flat Fabric, Ventilated (Lock and Unlock), Leno, and Heavy Weight Fabrics, Type C & Type D ranging from 50 cms to 400 cms flat fabric. We produce 15,000 meters per day.
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Lamination

We have a lamination plant which can produce from 1 meter to 4 meters and thickness based on customer. We laminate 90,000 meters per day.
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Lifting Belt

We can produce 1.5 cms to 10 cms width. We produce 250,000 meters of webbing/day. Dust Proof cord – 20000 meters per day.
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Cutting

We have various types of fabric cutting like heat cutting, cold cutting, heat seal cutting, and ultrasonic cutting.
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4-Color Printing

We have a flexo-graphic printing facility where we can printing up-to 4 colors on all four sides of the bag. We can also provide BOPP printing on FIBCs as per customer requirement.
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PE Liner

We produce 35,000 meters of liners per day. 100000 form-fit liners per month. We also produce Baffle liners, square bottom, conical and special liners.
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Bag Finishing

We produce 30,000 FIBCs per day. We have stitching pattern like Heracle plus safety, chain stitch, lock stitch.

Clean Room Facility

Big Bags produces FIBCs from its state-of-the-art Clean Room facility to fulfill stringent customer requirements.

Our facility is well integrated from fabric stage to packing with highly maintained hygienic conditions which adheres to global standards.

Our Clean Room is fully air conditioned and equipped with world-class equipments such as ultrasonic cutting, air wash machine, metal detecting, etc.

Carefully selected personnel are highly trained in good hygiene and good manufacturing practices.

Big Bags has implemented HACCP (Hazard Analysis Critical Control Point) in its clean room facility to ensure optimum food safety.

We have equipments to check the breaking strength of tapes and also ultraviolet testing of tapes.

The other types of tests are:- Elongation Testing, UV Testing, Load Test, Dart Impact Test, Co-efficient of friction testing (slip and anti-slip), Air Preamblity test,Peel strength , conductivity testing, UN Testing as per Indian and international standards.

Testing Lab